Premium swiss type cnc lathe manufacturer and supplier: The manufacturing industry relies on CNC lathes to cut metals, plastics, and other materials into precise components. But not all CNC lathes are created equal. The most commonly used lathes are the Swiss CNC lathe (also known as the Swiss-type lathe) and the traditional CNC lathe. At first glance, they may seem to be similar, but the way they cut and treat the material is very different. These differences affect accuracy, speed, cost, and the type of components that each machine can produce. In this article, we are going to talk about some major differences between the traditional and Swiss type lathes, what makes a Swiss CNC lathe special, and which of the two would be best suited to your requirements. What is a Swiss CNC lathe? A Swiss CNC lathe is a special type of machine used to cut and shape small, detailed parts. Unlike normal lathes, it holds the material (the workpiece) very close to the cutting tool. This decreases shaking and helps the machine to cut well.
Because of their accuracy, Swiss lathes use material very efficiently. This means less scrap is left behind, which saves money, especially when using costly metals like titanium. Common applications of Swiss lathes – Swiss lathes are used in various industries where small and accurate parts are required. They are essential in modern manufacturing due to their capability to their precision and minor details. Medical industry – Surgical screws, bone pins, dental tools, and implants are commonly produced using Swiss lathes. These components have to be very precise since they are employed in the human body. The medical and healthcare industry makes up about 20% of the Swiss lathe market. Watchmaking and jewelry – The gears, springs, and pins inside watches are very small and delicate. Swiss lathes are perfect for making these tiny parts. They are also used to create fine pieces of jewelry.
Numerical control (NC) is the automation of machine tools that are operated by precisely programmed commands encoded on a storage medium, as opposed to controlled manually via hand wheels or levers, or mechanically automated via cams alone. Most NC today is computer numerical control (CNC), in which computers play an integral part of the control. In modern CNC systems, end-to-end component design is highly automated using computer-aided design (CAD) and computer-aided manufacturing (CAM) programs. See even more info at swiss type cnc lathe.
Type of swiss lathe machine: Standard Swiss Lathe: This type of Swiss lathe machine is the most basic and commonly used. It has a sliding headstock that controls the bar stock’s movement while turning it. Rotary Guide Bushing Lathe: This type of Swiss lathe machine uses a guiding bushing attached to the collet chuck, which provides additional support for longer parts. Non-Guide Bushing or Chucker-Style Lathes: These lathes do not use guide bushings but instead hold the bar stock rigidly with chucks mounted on both sides of the spindle. Multi-Axis CNC Lathes: These Swiss-type lathes have multiple axes controlled by computer numerical control (CNC). They can perform complex operations such as milling and drilling, reducing setup time for multi-task machining.
A Swiss-style lathe is a specific design of lathe providing extreme accuracy (sometimes holding tolerances as small as a few tenths of a thousandth of an inch—a few micrometers). A Swiss-style lathe holds the workpiece with both a collet and a guide bushing. The collet sits behind the guide bushing, and the tools sit in front of the guide bushing, holding stationary on the Z axis. To cut lengthwise along the part, the tools will move in and the material itself will move back and forth along the Z axis. This allows all the work to be done on the material near the guide bushing where it is more rigid, making them ideal for working on slender workpieces as the part is held firmly with little chance of deflection or vibration occurring. This style of lathe is commonly used under CNC control.
CNC Vertical Mills generally have a single spindle, automatic tool changer, work table and CNC Control. The spindle on a CNC Machining Center can have a wide range of speeds depending on what material is being cut and the depth of cut that is required. Typical spindle speed ranges from 0 to 10,000 RPM. Higher speeds are used for lighter materials including graphite and aluminum among others. Higher speeds can reach 12,000 RPM up to 50,000 RPM and higher.