Top rated high density racking system manufacturer: The mezzanine racking system is a versatile solution that optimizes vertical space within warehouses. By adding additional levels, this mezzanine storage system effectively doubles or triples storage capacity without the need for structural changes to the facility. The mezzanine racking system is customizable, supporting storage for various items, from pallets and boxes to tools and equipment. It is ideal for industries with limited floor space, offering cost-effective solutions for storage expansion. Durable and easy to assemble, mezzanine racks are designed for safety and stability. They can be equipped with staircases, guardrails, and loading gates for improved accessibility and functionality. This system provides an efficient way to maximize storage and streamline warehouse operations. See more information at high density pallet racking.
Recent updates to rack safety compliance include stricter ANSI standards for cantilever racks, requiring additional load testing. OSHA’s updated 18-inch clearance rule for sprinkler systems now applies to all new industrial racking installations. At ProMat 2025, manufacturers showcased rack-mounted netting systems that contain falling items and AI-powered collision sensors. These sensors automatically slow or stop equipment when workers enter danger zones. Collaborative robots (cobots) working alongside racking systems have reduced material handling injuries by 40%. These systems feature force-limited operation and emergency stop capabilities. Comprehensive training programs now combine VR simulations with hands-on practice for forklift operations near racks. Emergency protocols include visual guides mounted directly on rack structures for quick reference during incidents.
Radio shuttle racking systems are an advanced, semi-automated storage solution designed for high-density warehouses. This radio shuttle pallet racking system uses a motorized shuttle that moves along tracks within the racking structure, efficiently storing and retrieving pallets. Radio shuttles operate on either a FIFO (first-in, first-out) or LIFO (last-in, first-out) basis, providing flexibility for various inventory management needs. Controlled via remote devices, the system reduces manual handling, increasing safety and efficiency. This solution is ideal for industries with high turnover rates or cold storage environments. The radio shuttle system maximizes storage capacity, minimizes aisle space, and enhances operational speed, making it a cutting-edge solution for modern warehouses.
Double deep pallet racking is a high-density storage system that maximizes warehouse capacity by reducing aisle space. This double deep pallet racking system doubling the storage capacity compared to standard selective pallet racks while maintaining a balance between density and accessibility. This system works well for operations with uniform or semi-uniform inventory. It is often paired with specialized forklifts equipped with telescopic forks to access rear pallets. Double-deep racking optimizes space utilization while ensuring reasonable access to goods. Ideal for medium to large warehouses, this system is durable, customizable, and can be configured to suit different pallet sizes and weights. Double-deep racks are widely used in industries such as food and beverage, cold storage, and bulk goods storage.
Double Deep Pallet Racking stands out as a cost-effective solution for companies seeking more storage without relocating. By placing pallets two deep, the system offers nearly double the capacity of single selective racking. It is typically used with batch-lot products where LIFO access works well. Storage efficiency increases due to reduced aisle requirements, making the most of building space. Warehouses using this system often experience improved product flow, as bulk stock stays together instead of being scattered across multiple locations. This improves picking organization and reduces misplacement errors. Safety is improved by having a designated structure rather than stacking pallets on top of one another. With secure beam supports and pallet guides, operators can navigate safely and with confidence. Reduced congestion lowers accident risks and improves forklift maneuverability. For growing warehouses prioritizing capacity and controlled safety, Double Deep Racking provides an adaptable and durable solution. Read more information at everunionstorage.com.